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HOMOGENEOUS U-CUP PACKINGS


Standard "AN" Design

Homogeneous U-Cup Packings are available in a full line of sizes for hydraulic and pneumatic applications. They are especially adapted to rod and piston assemblies with reciprocating motion or where there is a definite space limitation. Sealing is accomplished by means of the contact made by the U-cup's flexible lips, which are designed to be preloaded when installed. The solid section design at the heel is narrower than the packing groove to eliminate binding in service. Homogeneous U-cups are available in a variety of compounds to meet specific conditions. They have low frictional qualities and are completely automatic in action.

HUVA Design

HUVA-Cups are a proven advancement in homogeneous rubber U-cup packings for both static and dynamic sealing. They offer definite advantages over standard U-cups of the AN design in a wide variety of hydraulic sealing applications.

    1. Space savings - smaller cross section facilitates product design.
    2. Ability to withstand higher pressures.
    3. Greater stability and pressure resistance - made possible by 80-durometer hardness.
    4. Greater sensitivity to lower pressures due to the special angle of the lips.

HUVA-cups can be used without additional back-up rings ar pressures up to 1500 psi. They will perform at higher pressures if the clearance behind the cup is bridged with a suitable back-up material.

HUVA-Cups are furnished in a Buna-N compound for most hydraulic and pneumatic cylinder applications. Ohter compounds are available for services such as fire-resistant and high temperatures.

Design & Installation

Standard AN design U-cups and HUVA-cups are essentially the same kind or type of packing. The differences are in hardness, cross-section and application. Although both can be manufactured in a variety of compounds, U-cups are usually supplied in 70 durometer and HUVA-cups in 80 durometer hardness.

Recommended rod surface finish is 16 RMS. (max.) with internal gland thread offset to avoid damage to the U-cup lips upon installation. Also, all sharp edges and corners in the packing installation areas should be removed. In reciprocating service, avoid any design in which the U-cup must pass over corners, holes, ports or over a step diameter.

U-cups are generally used in pneumatic cylinders for pressures up to 500 psi. HUVA-cups can be used in both air and hydraulic cylinders for pressures up to 1000 psi. HUVA-cups will handle pressures up to 5000 psi if back-up rings are used to bridge the clearance behind the packing and prevent extrusion. Generally, the back-up rings are cut from 1/16" thick gasket sheet material. Recommended finishes for the use of HUVA-cups are 16 RMS on a dynamic surface and 32 RMS on a static surface.

Groove Dimensions

U-cup and HUVA-cup groove dimensions can be calculated with the formulas shown below. If back-up rings are used, the groove length (Dim. A) must be increased by the thickness of the back-up ring.


Dimensions

    A = Groove Length
    B = Cylinder Bore
    C = Maximum Diametral Clearance
    G = Piston Groove Diameter
    L = Length of HUVA Cup
    M = Rod Bearing Diameter
    N = Gland Diameter
    P = Piston Diameter
    R = Rod Diameter
    W = Nominal Cross-Section of HUVA Cup


Recommended Maximum
Diametral Clearances

Type of Service
Up To 1000 psi
Over 1000 psi
Light Duty

Medium Duty

Heavy Duty

.020

.015

.010

.015

.010

.005



Lip Trim

Sharp clean lips are obtained on both U-cups and HUVA-cups by knife trimming. U-cup lips are cut straight (90° to the axis) and HUVA-cup lips at a 20° angle. The angle trim on the HUVA-cup lips provides a better seal at low pressure and reduces break-away friction.

Pedestals & Spring Loading

These are not generally recommended for U-cups and / or HUVA-cups. Pedestals are not required to support and prevent twisting if the groove or gland is properly dimensioned. Spring loading the lips of a U-cup or HUVA-cup defeats the purpose of the design: low friction and pressure actuated lips.



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